Research of Contact Stresses Distribution on Plunge-Cutting into a Steel Workpiece / V. N. Kozlov [et al.]

Уровень набора: (RuTPU)RU\TPU\network\11477, Key Engineering Materials, Scientific JournalАльтернативный автор-лицо: Kozlov, V. N., specialist in the field of mechanical engineering, Associate Professor of Tomsk Polytechnic University, Candidate of technical sciences, 1958-, Victor Nikolayevich;Jia Yu Zhang;Ying Bin Guo;Sai Kiran SabavathКоллективный автор (вторичный): Национальный исследовательский Томский политехнический университет, Инженерная школа новых производственных технологий, Отделение материаловеденияЯзык: английский.Резюме или реферат: The paper presents the distribution of contact stresses on the flank land of a cutter during steel turning (Fe-0.4C-1Cr) at the initial time of cutting. Plunge-cutting into a steel workpiece by the whole length of the cutting tool edge features almost twofold short-term increase of in cutting force components in comparison with stable cutting. Such increase is absent, if the feed rate exceeds 0.34 mm/rev and the cut depth exceeds 2 mm. This is explained by sagging of the cutting surface under the influence of the dead zone in the area of the cutting edge, which moves before the cutting tool and reduces the contact interaction of the flank surface chamfer with the workpiece. The contact stresses on the flank surface chamfer increase with the distance from the cutting edge, which is explained by recovered cutting surface sag, conditioned by the action of the dead zone in the cutting edge area. This increase accelerates with the reduction in the feed rate. Normal contact stresses increase more quickly on a flank-land at a distance from the cutting edge of more than 0.8 mm, which is explained by recovering of a transient surface sag, and explains the increase in the probability of cutting wedge destruction when the length of flank-land wear exceeds 1.2 mm..Аудитория: .Тематика: электронный ресурс | труды учёных ТПУ | Contact Load Distribution | Contact Stresses | Machining Steel | Tool Flank | Tool Wear | распределение | стали | нагрузки | контактные напряжения | инструменты | износ | стальные заготовки Ресурсы он-лайн:Щелкните здесь для доступа в онлайн
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The paper presents the distribution of contact stresses on the flank land of a cutter during steel turning (Fe-0.4C-1Cr) at the initial time of cutting. Plunge-cutting into a steel workpiece by the whole length of the cutting tool edge features almost twofold short-term increase of in cutting force components in comparison with stable cutting. Such increase is absent, if the feed rate exceeds 0.34 mm/rev and the cut depth exceeds 2 mm. This is explained by sagging of the cutting surface under the influence of the dead zone in the area of the cutting edge, which moves before the cutting tool and reduces the contact interaction of the flank surface chamfer with the workpiece. The contact stresses on the flank surface chamfer increase with the distance from the cutting edge, which is explained by recovered cutting surface sag, conditioned by the action of the dead zone in the cutting edge area. This increase accelerates with the reduction in the feed rate. Normal contact stresses increase more quickly on a flank-land at a distance from the cutting edge of more than 0.8 mm, which is explained by recovering of a transient surface sag, and explains the increase in the probability of cutting wedge destruction when the length of flank-land wear exceeds 1.2 mm.

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